How Do You Cut Through Sheet Metal

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A handheld cutting tool fitted with a metal cut off wheel will easily cut through sheet.

How do you cut through sheet metal.

If you are likely to cut sheet metal is particular size and shape almost no process will work out but a few methods like the punch press etc. Cut metal with your circular saw. You can use it to cut through materials such as aluminum or any other sheet metal. It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool.

A hacksaw can cut through sheet metal but its shape limits the types of cuts it can make. Jigsaws and metal cutting band saws are more work but can make most cuts in light to medium sheet metal. Thick using a ferrous metal cutting blade. For thin sheets of metal you can use tin snips to cut through it.

Even so your cut will probably be a little ragged. Depending on what you would like to cut and its thickness you can decide between a cut off wheel or a 1 1 2 inch cutoff wheel which is known to cut sheet. If you ve got a lot of straight cutting to do buy tin snips like the one shown in photo 4. Then grip the saw with both hands and push the blade through the metal to cut it.

Once you have the starter hole work your way out to the desired radius using the correct red or green colored snip. You can cut mild steel up to about 3 8 in. In our test it cut through rebar like a hot knife through butter. Keep in mind that you will require specific bits or attachments depending on the material you intend to cut.

The cuts may also be a bit rough you won t be able to maneuver the saw much and its blade can t cut very deep. It cuts metal almost as easily as a scissors cuts paper. Hot metal chips will fly. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.

To cut straight lines use an electric saw. For cutting out holes in sheet metal it s going to be necessary that you begin with a starter hole this can be formed by using the hammer and chisel method to punch through the metal. Today i ll go over three different tools you can use to cut sheet metal and plate. With a suitable punch press you can metal sheets as per geometrical shapes and can occupy numerous tools for this particular type of cutting.

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